Ever found yourself in the middle of a beautiful camping trip only to discover your Onan RV generator won’t start? You’re not alone. Many RV enthusiasts face this frustrating issue, especially when they rely on their generator for power.
This article is here to help you troubleshoot common problems and get your generator up and running again. You’ll learn practical tips and solutions that can save you time and stress on your next adventure. Whether you’re a seasoned RVer or just starting out, understanding how to tackle generator issues can make all the difference in enjoying your outdoor experience.
Key Takeaways
- Onan RV generators are essential for reliable power during your outdoor adventures, so understanding their features can enhance your camping experience.
- Regular maintenance, including monthly inspections and timely oil changes, is crucial for ensuring your generator operates smoothly and efficiently.
- Troubleshooting common issues—such as checking the fuel supply, testing the battery, and examining the start switch—can help you identify why your Onan RV generator won’t start.
- Addressing fuel system and electrical problems, including inspecting fuel lines and battery connections, can prevent starting failures and prolong the life of your generator.
- Professional assistance may be necessary for persistent issues, unusual noises, or safety concerns, ensuring high-quality repairs and adherence to warranty standards.
Understanding Onan RV Generators
Onan RV generators provide reliable power for your RV adventures. Knowing how these generators work and how to maintain them leads to fewer issues, particularly during important trips.
Common Features of Onan RV Generators
- Fuel Types: Onan generators typically run on gasoline, diesel, or propane, offering flexibility based on your preferences.
- Power Output: Models range from 2,000 to 12,000 watts, accommodating various power needs for appliances, HVAC systems, and more.
- Compact Design: Many Onan generators feature a compact size, making them easy to store and install in limited spaces within RVs.
- Quiet Operation: You can expect reduced noise levels from Onan generators, which enhances your camping experience without disturbing nature.
- Automatic Start: Some models include an automatic start feature, allowing effortless ignition when power is needed.
- Regular Inspections: Inspect your generator every month for signs of wear or damage. Look for oil leaks and loose wiring to maintain optimal performance.
- Oil Changes: Changing the oil every 100 hours of operation ensures that the engine runs smoothly. Follow the manufacturer’s guidelines for oil type and capacity.
- Air and Fuel Filters: Replace air filters every 500 hours and fuel filters every 200 hours. Clean filters improve airflow and fuel efficiency, enhancing generator longevity.
- Battery Health: Check the battery at least twice a year. Clean terminals and ensure a secure connection. A weak battery is a common reason for generators not starting.
- Testing Before Use: Run the generator monthly to keep it in good condition and ensure it starts easily during trips. Perform a load test to verify it handles the required power demands.
Understanding these features and maintaining your Onan RV generator leads to reliable performance, minimizing frustration during your outdoor adventures.
Troubleshooting Steps for “Onan RV Generator Won’t Start”
Follow these troubleshooting steps to identify and resolve issues with your Onan RV generator. Each step focuses on common problems that might prevent your generator from starting.
Checking Fuel Supply
Ensure your generator has adequate fuel. Examine the fuel tank for the following:
- Fuel Level: Verify that the tank isn’t empty. If it is, refill it with the appropriate fuel type (gasoline, diesel, or propane).
- Fuel Quality: Check for old or contaminated fuel. If fuel hasn’t been used in over six months, replace it.
- Fuel Lines: Inspect the fuel lines for cracks or leaks. Damaged lines can restrict fuel flow.
Inspecting the Battery
A weak or dead battery can hinder your generator from starting. Perform these checks:
- Battery Connections: Ensure all connections are tight and free from corrosion. Clean them with a wire brush if needed.
- Battery Charge: Test the battery voltage using a multimeter. A reading below 12.4 volts indicates you may need to recharge or replace the battery.
- Age of Battery: Consider the battery’s age. If it’s over three years old, replacement might be necessary for reliable performance.
Examining the Start Switch
The start switch can fail or malfunction, preventing your generator from turning on. Check the following:
- Switch Position: Confirm the switch is in the correct starting position. Sometimes, it may inadvertently be left in the off position.
- Physical Condition: Inspect the switch for damage or wear. If it feels stuck or doesn’t click, a replacement may be required.
- Wiring: Examine the wiring connected to the switch for frays or loose connections. Repair any issues you find.
By following these steps, you can systematically identify the problem and take the necessary actions to get your Onan RV generator running smoothly again.
Common Issues and Their Solutions
Onan RV generators can experience several common problems that prevent them from starting. Understanding these issues and their solutions helps ensure successful troubleshooting during your outdoor adventures.
Fuel System Problems
Fuel system issues often prevent your Onan RV generator from starting. Here’s what to check:
- Fuel Level: Ensure the tank’s got enough fuel. Low levels can lead to starting failures.
- Fuel Quality: Use fresh fuel. Stale fuel can cause performance problems. Opt for high-quality gasoline, diesel, or propane.
- Fuel Lines: Inspect fuel lines for cracks or leaks. Damaged lines disrupt fuel delivery, requiring immediate repair or replacement.
- Fuel Filter: Check the fuel filter for clogs. Replace it if necessary to maintain a clean fuel flow.
Electrical System Failures
Electrical problems can also hinder your generator’s operation. Address these key areas:
- Battery Connections: Ensure battery cables are secure and free from corrosion. Tighten any loose connections.
- Battery Charge: Test the battery charge. A fully charged battery provides the necessary power for starting. Replace a weak or dead battery.
- Start Switch: Confirm the start switch is in the ON position. Inspect for damage to the switch itself and ensure wiring connections are intact.
- Fuses: Check fuses for any blown components. Replace as needed to restore electrical connectivity.
By systematically going through these common issues and applying the provided solutions, you can effectively diagnose and fix your Onan RV generator’s starting problems.
When to Seek Professional Help
Recognizing when to seek professional assistance for your Onan RV generator is crucial. Certain symptoms indicate that expert help becomes necessary.
Signs You Need Expert Assistance
- Persistent Starting Problems: If troubleshooting steps fail to resolve starting issues after multiple attempts, consult a professional.
- Unusual Noises: Any strange sounds, such as grinding or knocking, might indicate extensive internal damage that requires expert evaluation.
- Fuel Leaks: Visible fuel leaks present safety hazards. If you notice fuel pooling under or around the generator, contact a technician immediately.
- Electrical Issues: If you encounter persistent electrical problems, like blown fuses or erratic gauges, seek help to avoid potential fire hazards.
- Old Age: Generators over 10 years old may show wear. If maintenance efforts don’t yield results, professional servicing can extend its lifespan.
- Expert Diagnosis: Technicians possess specialized training. They can quickly identify problems that might elude you.
- Quality Repairs: Professionals use high-quality parts for repairs. This ensures reliability and longevity of your generator’s performance.
- Safety Assurance: Trained technicians understand safety protocols. They minimize risks associated with electrical and fuel systems.
- Time-Saving: Relying on a professional saves you time. Complex repairs can take hours that you’d rather spend enjoying your trip.
- Warranty Protection: Professional repair services often uphold warranties. Ensuring repairs are completed correctly helps maintain coverage for future issues.
Conclusion
Dealing with an Onan RV generator that won’t start can be a real hassle but you’re not alone in this. By keeping up with regular maintenance and knowing the common troubleshooting steps you can tackle most issues with confidence.
Remember to check your fuel supply battery connections and start switch status. If problems persist don’t hesitate to reach out for professional help. It’s all about ensuring your adventures are as enjoyable as possible.
With a little patience and the right approach you can keep your generator running smoothly and focus on making great memories on the road. Happy camping!
Frequently Asked Questions
What should I do first if my Onan RV generator won’t start?
First, check the fuel supply. Ensure the fuel level is adequate and the fuel quality is good. Inspect the fuel lines for any damage or leaks that might prevent fuel from reaching the engine.
How can I maintain my Onan RV generator properly?
Regular maintenance includes timely oil changes, replacing filters, and checking battery health. Inspecting electrical connections monthly and testing the generator can help ensure reliable performance during your camping trips.
What are common reasons for Onan RV generators not starting?
Common reasons include fuel system problems, a weak or dead battery, defective start switch, blown fuses, or damaged wiring. Always start by checking these components for issues before seeking professional help.
When should I consider professional help for my generator?
Seek professional assistance if you experience persistent starting issues, strange noises, fuel leaks, or electrical problems. Also, if your generator is aging and showing signs of wear, getting a technician’s help is wise for safe repairs.
What are the advantages of using an Onan RV generator?
Onan RV generators offer several benefits, such as a variety of fuel options (gasoline, diesel, propane), power outputs ranging from 2,000 to 12,000 watts, a compact design, quiet operation, and automatic starting capabilities for convenience and efficiency.

Jake Newman is Appliance Mastery’s expert on refrigeration and cooling systems. With over a decade of experience in the appliance repair industry and certification from NASTeC, Jake is a trusted source of knowledge for homeowners who want to troubleshoot and repair their fridges, freezers, and air conditioning units.